Shop-Floor MES & Electronic Batch Records for Process Chemistry
Dynamic active ingredient potency adjustments, paperless eBR with cryptographic signatures, and real-time reactor telemetry locks — engineered to eliminate batch rejection.
Live Chemical Batch Cycle & Potency Control
See how Nexova tracks dynamic assay calculation, sensor telemetry, electronic batch records, and instantaneous General Ledger postings.
Raw Assay % & Potency Compensation
Raw Precursor Lot #AR-9021 assay tested at 94.2% (Std: 98.0%). Nexova auto-compensated solvent charge to +106.1 kg to ensure 100% molecular yield target.
From Recipe Charge to Yield Verification
Zero scrap paper. Zero unrecorded formula overrides. Complete 21 CFR Part 11 traceability.
Dynamic Potency Compensation
Raw assay variations are automatically normalized. The system calculates exact kg additions to reach target stoichiometric molar ratios, eliminating guesswork on the plant floor.
- Automatic active ingredient assay scaling
- Density-to-volume automatic conversion
Electronic Master Batch Records (eBR)
Digital recipe execution with step locks. Operators verify raw drum barcodes, capture digital scale tare weights, and sign off via 21 CFR Part 11 compliant electronic signatures.
- Dual maker-checker sign-offs
- Parameter tolerance interlocks
Multi-Stage Reactor Scheduling & CIP
Coordinate reaction, crystallization, filtration, and drying stages across parallel vessels. Track Clean-In-Place (CIP) wash compliance between incompatible product campaigns.
- Visual Gantt reactor utilization
- Automated CIP wash certification logs
Frequently Asked Questions: Chemical Production Software
How does Nexova handle raw material potency fluctuations during batch charging?
Nexova dynamically calculates the exact raw charge quantities based on incoming active ingredient (AI) assay percentage at charge time. If purity varies, Nexova recalculates compensation ingredients in real time to guarantee target stoichiometric output.
What are Electronic Master Batch Records (eBR) and how does Nexova enforce them?
Nexova eBR replaces paper batch manufacturing records (BMR) with digital operator guidance on shop-floor tablets. Operators are locked from advancing steps unless temperature, pressure, barcode scans, and dual maker-checker electronic signatures are validated within specified tolerance windows.
Can Nexova schedule multi-stage batch synthesis and reactor wash cycles?
Yes. Nexova includes visual Gantt reactor scheduling, automated Clean-In-Place (CIP) wash logs, and changeover matrix logic to prevent cross-contamination in shared multi-purpose reactors.
Your Competitors Are Already Modernising.
Are You?
Nexova is the operating system that process-industry leaders choose when they want a genuine competitive advantage — not just another software implementation.
